Sunday, August 22, 2010

Light at the end of the tunnel

As the HKB vans nears the stage where we will begin to paint the body exterior we decided to remove the end marker lights and restore them.IMG00021-20100814-1348

Electric marker lights were removed from both ends. A test paint section in the elliptical section of the end has been painted and reveals the final livery for this restoration.  IMG00032-20100814-1355

Todd and Brett began to dismantle each marker lamp. IMG00036-20100814-1525

We soon discovered that most of these lamps did not work.IMG00037-20100814-1525

Hardly surprising as the HBK was withdrawn from service in May 1985. (35 years ago)

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The decision was to strip each marker lamp down back to basic components and rebuild them to as new condition. IMG00039-20100814-1525

Each lamp body was paint stripped and returned to its cast alloy condition.

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All castings were cleaned on a wire wheel.IMG00041-20100814-1526

The glass lenses were removed and will be repaired or replaced.IMG00042-20100814-1526

The right angle mounting brackets required attention also.IMG_1591 

The stripped castings were sent off site to Rowling Electrical Engineering Services for specialist attention.IMG_1584 

Each lamp was rewired and reassembled.IMG_1585

Each marker light was tested in both the white and red position.IMG_1587

The five marker lamps are now restored and will be reattached to the HKB ends once the body exterior has been repainted.IMG_1589

Todd and Brett have transformed these worn out and damaged marker light fittings back to working condition. A job well done!