Sunday, February 14, 2010

The big lift

Preserved passenger carriages need to be lifted and bogies removed every 10 years. In 2010 we will be lifting 3 carriages at Eveleigh as part of our planned maintenance program.

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The carriage is lifted and placed on purpose built stands and the bogies removed.

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The bogies are removed and overhauled. Wheels, axles and bearings are tested and requalified. Pins and bushed are replaced.

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Bogie centre castings are crack tested to verify that they are in good condition.

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Worn pins and bushes are replaced as part of the bogie overhaul.

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The couplers and draft gear is removed and requalified. Worn parts will have to be replaced.

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Plunger bars supporting diaphragms are also overhauled.

SV304373 The overhauled bogie is returned under the carriage ready to reconnect.

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The carriage is gently lowered back down onto the bogie.

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Just a few more inches!

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Time to reconnect the brake rigging.

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Time to measure the coupler heights to confirm they are within tolerance.

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With the mechanical work completed the carriage is now ready for painting. That’s another story for another day.